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IT Solutions for Manufacturing

Smart technology for modern production facilities

OT/IT ConvergenceIndustrial IoT and SensorsERP IntegrationProduction Monitoring

Industry 4.0 demands intelligent, networked IT systems that seamlessly connect production, logistics, and administration. Production facilities must communicate with ERP systems, IoT sensors deliver machine data in real-time, and the entire supply chain must be digitally mapped. At the same time, cyberattacks must not lead to production outages – availability is critical. We at Leftclick support industrial companies with robust IT solutions that securely connect Operational Technology (OT) and IT, optimize production processes, and simultaneously ensure the highest security standards.

Solutions

Our Solutions for Manufacturing

Concrete building blocks that make the biggest difference in this industry.

OT/IT Convergence

Secure connection of production facilities (OT) with corporate IT. We segment networks, implement industrial firewalls, and ensure protected data exchange between both worlds.

Industrial IoT and Sensors

Connection of IoT sensors, machine controls, and SCADA systems to your IT infrastructure. Real-time monitoring of production data for predictive maintenance and optimization.

ERP Integration

Seamless integration of ERP systems (SAP, Microsoft Dynamics, Abacus) with production planning, warehouse and logistics systems. End-to-end data flows from order to delivery.

Production Monitoring

Real-time dashboards show the status of all production facilities, utilization, disruptions, and key figures (OEE). Early warning systems detect problems before they lead to failures.

Industrial Security

Specialized security solutions for production environments: industrial firewalls, network segmentation, anomaly detection, and ransomware protection without impacting production.

Supply Chain Management

Digital mapping of the entire supply chain: supplier connection, warehouse management, tracking and tracing. Integration with logistics partners and customer systems.

Mobile Solutions for Production

Tablets and handhelds for production employees: order tracking, quality assurance, time recording, and machine data queries directly in manufacturing.

High-Availability Infrastructure

Redundant servers, uninterruptible power supply (UPS), and failover systems guarantee that your production never stops due to IT problems.

In Practice

Practical Examples from Manufacturing

Typical scenarios — how we implement solutions in real projects.

1

Metalworking with IoT Integration

A metalworking company equipped CNC machines with IoT sensors. We integrated sensor data into a monitoring dashboard, implemented predictive maintenance, and reduced unplanned machine downtime by 40%.

2

Food Production with ERP Connection

A food manufacturer needed complete traceability from raw material to end product. We integrated production facilities with the ERP system, implemented barcode scanners, and enabled complete batch documentation.

3

Chemical Company with OT/IT Segmentation

A chemical company had to protect critical production facilities from cyberattacks. We implemented complete network segmentation, industrial firewalls, and intrusion detection – without interrupting production.

4

Machine Engineering with Multi-Site Networking

A machine builder with sites in Switzerland and Germany needed secure networking. We connected all sites via VPN, implemented central ERP and CAD systems, and enabled cross-site collaboration.

Challenges

Challenges in Manufacturing

What matters most — and what we make sure is covered.

1
Integration of Operational Technology (OT) and IT systems
2
Protection of production facilities from cyberattacks and ransomware
3
Avoidance of costly production outages due to IT problems
4
Connection of IoT sensors and machine controls
5
Integration of ERP systems with production planning
6
Secure networking of multiple production sites
Compliance

Security & Standards

Industrial IT systems must meet special security requirements to protect production and critical infrastructure.

1

Modern security standards for industrial IT systems

2

Professional information security management

3

Network segmentation between production and office IT

4

Industrial firewalls and intrusion detection

5

Patch management for production systems without downtime

6

Backup and disaster recovery for critical production data

7

Training for production staff on IT security

8

Regular security audits of IT environments

Stack

Technology Stack

Proven tools and platforms we often use in this industry.

Industrial firewalls for production environmentsSCADA systems and HMI integrationERP systems (Microsoft Dynamics, Abacus)Manufacturing Execution Systems (MES)IoT platforms and sensor integrationStandardized machine communication protocolsIndustrial Ethernet and modern fieldbus technologiesEdge computing for real-time processingPredictive maintenance solutionsMobile device management for industrial tablets

Ready for Industry 4.0?

Contact us for a non-binding consultation on IT solutions for your production facility.